The rotary bell spray gun performs 360° automatic spraying, achieving more comprehensive and efficient coating.

360° automatic spraying provides thorough and efficient coverage through high-speed electrostatic rotary bell spray guns. Coupled with ABB coating robots and the HDA-603 spray gun, spraying trajectories and atomization effects can be precisely controlled, significantly improving the coating uniformity and production efficiency of metal frames.

This solution uses a high-speed electrostatic rotary bell spray gun, which evenly attaches paint to metal surfaces using the principle of electrostatic adsorption. Combined with multi-axis robot coordination, it achieves full-coverage spraying of complex structures without blind spots. The HDA-603 spray gun can reach speeds of over 80,000 rpm, with atomized particle sizes as fine as 20-40μm, ensuring smooth and dense coatings while reducing overspray waste, increasing paint utilization to over 85%.

In practical applications, such systems are widely used in the manufacturing of metal furniture, building components, and industrial equipment. They not only reduce reliance on manual labor but also ensure batch consistency through closed-loop control that adjusts flow and pressure in real time. When combined with spindle coating lines, continuous production is supported, reducing cycle times to under 60 seconds, significantly increasing production line throughput.

In practical applications, such systems are widely used in the manufacturing of metal furniture, building components, and industrial equipment. They not only reduce reliance on manual labor but also ensure batch consistency through closed-loop control that adjusts flow and pressure in real time. When combined with spindle coating lines, continuous production is supported, reducing cycle times to under 60 seconds, significantly increasing production line throughput.

1. IRB 52: Compact Spraying Specialist

Suitable for fine spraying of small to medium-sized metal components, especially fitting production lines with limited space.

Wrist Load: 7 kg, meets the requirements for carrying HDA-603 spray guns and auxiliary equipment

Protection Level: IP67, dustproof and splash-proof, suitable for high-dust spraying environments

Core Advantage: Integrated IPS (Integrated Process System), enables unified control of color change valves and coating adjustment valves, reducing coating waste

Installation Methods: Supports floor-mounted, wall-mounted, inverted, and other forms, flexibly adaptable to spindle coating line layouts

2. IRB 5350: Door-Opening Robot Dedicated to Interior Spraying

Although primarily for automotive interiors, its high-precision door-opening fixture and force feedback sensor can also be used for positioning and clamping linkage spraying of metal frames.

Cycle Time: Completes one open/close operation within 3 seconds, improving loading/unloading efficiency

Conveyor Compatibility: Supports stop-and-go and continuous conveyors, seamlessly connecting with the spindle line

Protection Level: IP66, suitable for temperature- and humidity-controlled spraying workshops

3. IRB 5500 / IRB 5510: Medium-Sized High-Precision Spraying Main Models

Particularly suitable for 360° full-coverage spraying of complex surfaces and porous metal frames, serving as an ideal platform for HDA-603 spray guns.

IRB 5500:

Equipped with up to 32 color change valves, supporting multi-color switching spraying

Gear pump is only 15 cm from the wrist, reducing coating waste by over 30% during color changes

IRB 5510:

Inherits all the functions of the IRB 5500, smaller in size, saving 15% of floor space

Hollow wrist technology, 140° arbitrary rotation, reducing pipe wear and increasing spraying trajectory freedom